EX 592
Concept
Clearly separated, generously connected
The EX 592 is one of our most popular floor plans: a generous living area with clearly separated areas for sleeping and the bathroom.
At the front, the large U-shaped seating area invites you to eat, work and spend time together, complemented by an L-shaped kitchen with plenty of worktop and storage space. At the rear, you sleep in two single beds lengthways or on one large sleeping area.
In between are the bathroom and shower, separated by a small hallway. With both doors open, they close off the passage, creating a large walk-in bathroom across the full width of the vehicle. Toilet options: macerator or separating toilet.
A large rear garage offers room for plenty of luggage or the washing machine. As a 4x4 we often build the EX 592 with a rear carrier, as a 6x6 with a quad garage: the EX 592 + 160 G.
- ChassisMAN TGS
MAN TGM
or Scania - Up to 4 people2 fixed longitudinal beds
2 beds in the seating area (converts) - Space conceptLiving and sleeping separated
U-shaped seating area
Longitudinal beds
Walk-in bathroom – separate shower and toilet - Winter-proof down to −30 °CInsulated GRP cabin
free of thermal bridges
Walk-through to the cab - DimensionsCabin length: 592 cm
Overall length: 860 cm
Height: 397 cm
Interior standing height: 207 cm
Width: - Tanks570 litres fresh water
285 litres grey water
105 litres urine tank
*with dry separating toilet - Maximum self-sufficiencyRoom for large batteries
Ample roof space for solar
Large tanks - Rear carrierRear carrier for:
- Spare wheel
- Motorcycle
- Bicycles

Photo gallery
Floor plan

- Length860 cm
- Width245 cm
- Height397 cm
- Standing height207
Interior
Your interior, your signature
Every interior is made in our own joinery and designed to your wishes. You are free to choose woods, finishes, upholstery and worktops, as well as colours, handles and the lighting concept. Whether warm and homely or clean and modern: this turns the proven floor plan into your very own home on the road.
Living
- Large U-shaped seating area at the front
- Seating area converts into a bed
- Ambient lighting throughout the interior
- Plenty of storage in the overhead lockers
- All furniture, including overhead lockers, fully rear-ventilated
- Wardrobe for hanging clothes
Kitchen
- L-shaped kitchen with large ceramic worktop
- Bosch induction hob, two zones
- Bosch compact oven
- Generous storage with plenty of drawers
- Blanco stainless steel sink, flush-mounted
- Pull-out spray tap
Sleeping
- At the rear, separate from the living area
- Two options:
- Separate longitudinal single beds with a short middle section
- One continuous sleeping area, storage compartments at the sides
- Ambient lighting
- Shelf with sockets and gooseneck lamps
- Ventilated mattresses
Bathroom and shower
- Shower and toilet separate in two rooms
- Interlocking doors: when open, a walk-in bathroom across the full width
- Dry separating toilet with urine tank
- Macerator toilet as an option
- Stainless steel shower tray, sloped for optimal drainage
- Bathroom wall cabinet and mirror
- Washstand in mineral composite with seamlessly integrated basin
Chassis
Built for the track, with reserves off-r
The EX 592 is built on a MAN all-wheel-drive chassis, either TGM or TGS, or on Scania on request. MAN is widespread among expedition vehicles: workshops and spare parts are available almost everywhere in the world.
Selectable all-wheel drive, off-road low range and differential locks on both axles take the vehicle through sand, mud and up steep tracks. On the road, the powerful engine, automated gearbox, air-suspended seats and modern assistance systems keep even long stages relaxed.
Below you will find a sample configuration (chassis data).
Cab
- Long, normal height (TN)
- High roof (LX) on request: more headroom and storage
- Rear bench with 3 seats, one of which makes way for the walk-through
- Air-suspended, climate-controlled seats
- Automatic climate control and auxiliary heating
Walk-through
- Passage through the rear wall of the cab into the living cabin
- Separate door that opens into the cab
- Insulates and dampens noise towards the bellows of the passage
Chassis data
Chassis
- Base
- MAN TGS 18.440 4x4
- Also possible
- MAN TGM
- Drive
- all-wheel drive, selectable front axle
- Gross vehicle weight
- 18,000 kg
- Axle load front / rear
- 8,000 kg / 10,000 kg
- Wheelbase
- 4,500 mm
- Suspension
- parabolic springs front and rear, anti-roll bars
Engine and transmission
- Engine
- MAN D26, 6 cylinders
- Power
- 324 kW (440 hp)
- Torque
- 2,250 Nm
- Emissions standard
- Euro 6e
- Transmission
- MAN TipMatic, 12-speed, automated
- Driving modes
- off-road, manoeuvring, rocking free
- Transfer case
- on-road and off-road range
- Locks
- differential locks front and rear
- Engine brake
- MAN EVBec
Wheels and tanks
- Tyres
- 14.00 R20, single tyres
- Wheels
- steel, split rims
- Diesel tank
- 400 litres
- AdBlue tank
- 35 litres
- Air intake
- raised, with pre-separator
Assistance and safety
- Cruise control
- adaptive, stop and go
- Assistants
- emergency braking, lane keeping, turning assistant
- Driving dynamics
- ESP, ABS with off-road logic
- Navigation
- 12.3-inch
Popular options
- Aluminium auxiliary tank
- 170 litres
- Central tyre inflation system
- adjust tyre pressure while driving
- Branch deflector
- on the cab roof
- Front protection bar
- protects front and headlights
- Rear underrun protection, folding
- more freedom off-road
- Chassis preservation
- e.g. by Timemax
- LX high-roof cab
- more headroom and storage
- Suspension
- motorsport suspension with reservoir dampers
Technology
Maximum self-sufficiency
The EX 592 offers room for almost any technical equipment. On request it becomes an all-electric vehicle, with a household oven and washing machine on board. Large energy systems, plenty of solar power and well-designed water treatment keep it independent for long periods, wherever the journey takes you.
Energy
- Large energy systems from Mastervolt, alternatively Victron
- Up to 1,600 watts of solar power
- Second alternator
- Shore power chargers for worldwide use
Heating
- Hydronic heating from Timberline or Wallas
- Alternatively Truma air heating
- Redundant heating, e.g. from Webasto
Kitchen and household
- All-electric possible
- Bosch household oven
- Household washing machine or compact washing machine in the rear garage
Water
- Multi-stage pre- and post-filtration
- Drinking water quality even from unfamiliar sources
24 V electrical system
Energy
- Batteries
- 5 × Mastervolt MLI Ultra 24/6000, lithium
- Capacity
- 1,600 Ah / 30,000 Wh
- Inverter/charger
- 2 × Mastervolt Mass Combi Pro 24/3500
- Inverter output
- 7,000 W (230 V)
- Shore power charging
- 100 A
- Solar
- 4 × SunPower Maxeon 400 W, 1,600 W in total
- Solar controller
- Mastervolt SCM-60
- Second alternator
- 14 V / 150 A with Mastervolt Alpha regulator (charging while driving)
- DC-DC converters
- Mastervolt Mac Plus 24/24 and 24/12 (for 12 V consumers)
- Shore power charger
- Mastervolt ChargeMaster Plus 24/60 (charging while driving)
- Control
- Mastervolt EasyView 5 (2 ×)
- Protection
- RCD, circuit breakers, main switch
Heating and air conditioning
Heating and air conditioning
- Heating
- Timberline 1.0, hydronic, 5 kW diesel
- Electric heating
- 230 V / 1.5 kW heating element
- Hot water
- via the Timberline heat exchanger
- Second heater
- Autoterm Air 2D, diesel air heater
- Air conditioning
- Truma Saphir comfort RC or Dometic roof air conditioner
- Ventilation
- MaxxFan Deluxe, Vetus roof vent
Water
Water
- Pre-filter
- Helion reactor with pre-filter
- Sterilisation
- Goodguards Keimguard UV-C module + activated carbon filter
- Tank level
- Philippi sensors, display via MasterBus
- Grey water buffer tank
- automatic pump system with sensor
- Fresh water tank
- Grey water tank
- Urine tank
Living, kitchen and bathroom
Living and lighting
- Table
- electrically height-adjustable
- Beds
- Froli spring system
- Windows
- KCT
- Blinds
- insect and blackout blinds
- Sockets
- 230 V, USB-C, 12 V
- Wireless charging
- 2 invisible charging pads
- Reading lights
- gooseneck lamps
- Fly screen door
- at the entrance
Kitchen
- Hob
- Bosch induction, 2 zones
- Oven
- Bosch Series 8 compact oven with microwave
- Fridge
- Dometic compressor fridge
- Sink
- Blanco stainless steel, flush-mounted
- Tap
- hansgrohe with pull-out spray
- Washing machine
- Siemens, 7 kg, compact
Bathroom
- Shower
- shower cubicle with sliding door
- Taps
- Ideal Standard
- Toilet
- Setrenlo dry separating toilet
- Outdoor shower
- stainless steel, with hot water
Communication and security
Communication and security
- Internet
- Starlink and 5G router with roof antenna
- Cameras
- 360° surround view, reversing camera
- Alarm system
- WiPro III with wireless door contacts
- Tracking
- Pro-finder GPS
- Detectors
- gas detector, smoke detector
- Fire extinguisher
- 2 kg CO2
Vehicle exterior
Exterior
- Entry
- electric step, 3 steps
- Auxiliary headlights
- Strands
- Storage boxes
- stainless steel, powder-coated
- Recovery equipment
- 6 sand ladders, tow bar
- Awning
- bag awning in keder rail
Video & downloads
Kerkamm Weltreisemobile EX 592 | MAN 6x6 TGS




